BACKPEDAL ACTUATION OF REAR
(STIRRUP) BRAKE
General Description
Bicycles in Asia and Africa use the old
English 'stirrup' brake. The stirrup is doubly supported as it pulls radially
against the truest surface of the 'Westwood' rim to be very rugged, yet as
cheap and light as the less strong cantilever rim brakes. The rod pull from the handlebar roller lever
to the front stirrup is direct and strong to match.
However, a rear brake is necessary to
counter buckling on front braking in a turn, and especially the inadequate
friction of a single brake on a wet rim.
Here the rod linkage from the handlebars is fairly tortuous and
sluggish, and it ties the second and usually weaker hand to the handlebars,
precluding carrying anything in either hand, and strictly even signalling.
Such disadvantages are overcome at some
expense in European and American 1-3 speeds by an internal 'coaster' brake in
the rear hub actuated by reversal of the chain motion by backpedalling. This 1898 invention has proved so strong,
weatherproof and reliable that a front brake is usually dispensed with
altogether (illegal in the U.K.) Foot-controlled braking further allows people
with various hand disabilities or weaknesses to cycle in safety. One slight danger has always been that the
cranks could be vertical at their 'dead centre' when an emergency arises and
then immediate reflexive backpedalling gives much less braking force than
normal.
So for cheap but effective braking of
all but fixed wheel bikes,
a simple backpedal actuation of a rear stirrup brake has been developed. Just
as the closeness of the hands to the front rim is exploited in the retained
front stirrup, the pedals are conveniently close to the rear rim, and
furthermore tap the most powerful muscles of the body.
This improved actuation involves only
two moving parts to be much easier and cheaper to manufacture, as well as much
more powerful. Should backpedalling begin at dead centre, the mechanism can
slip until the pedals become sufficiently horizontal for good torque
application, an improvement on the far more complicated
and altogether less powerful coaster hub brakes. By using Raleigh's
leather-faced brake blocks, the wheel can be slowed to the point of skidding
even when drenched.
The only penalty of this great
simplicity is the minor inconvenience of
having manually to reverse the pawl before walking the bike backwards any
distance; and then to reset it before pedalling is again possible. Also the
rear wheel may lock if the chain is too tight and the brake grossly
over-applied in magnitude/and duration, meaning inconvenience in beginning to
roll again.
Technical Description. Mark V
All that is needed to engage the brake as
the pedals are backed and then to uncouple the brake and pedals on resumption
of powering is a ratchet, and the chainwheel with its teeth exposed at its rear
edge provides a ready-made ratchet wheel. Engagement at dead centre is
prevented by simply removing 3 or 4 teeth in two diametrically opposed sectors
of the chainwheel. It still pulls the chain quite adequately as already proven
bv the one piece double chainwheels stamped bv Shimano from sheet metal.
A
roller from a scrap piece of chain on the engagement stud rotates with contact
for minimal wear. The ratchet is made silent by sandwiching the (raised) rim of
the chainwheel with a leaf spring adjusted from the stud. Its pivot lies inside
of the chainwheel for minimum clearance problems between the teeth and the
right chainstay.
The pivot is on a folded sheet metal angle
swinging on the crank pin pulling through
a lateral pin the stirrup rod forward as the angle rotates locked to the
reversed chainwheel The natural spring
release of the stirrup should be sufficient to return the arm after braking.
To sustain backing up in removing a bike
from a storage alley, the pawl needs to be reversible to let the chainwheel
rotate backwards, but not forward (to frustrate any resumption of pedalling
until the pawl is reset). The simplest way to do this is to form the pawl
disengagement stops by punching a long strip out of the ratchet arm. Then these
stops can be elastically depressed to pass the pawl over them to reverse its
setting. The prototype pictured used a half round stop because it needed
multiple
stop and pivot positions for 44,46,&48
tooth chainwheel sizes.
Fwd pedalling ratchet position from below and
behind. Right: walking (backwards) 
As
an alternative to pulling a stirrup on, a planar ratchet arm can just pull a 7x19 wire around a pulley at the seat stay-tube
joint and so up from the bridle of a standard centrepull brake.
One complication of too tight a chain with
the above systems is that the brake will not self release if it is applied much
too hard so that a total skid begins, particularly if this brings the bike to a
halt and the rider puts a foot on the ground. Then to pedal forward at all to
begin the ratchet arm release means immediately turning the rear_wheel, but
this is clamped by the brake. Usually kicking the pedal and/or forcing the bike
forward to make the rear wheel turn will release the lockup. But the problem
can be practically eliminated by lightening the chain tension so that some
slack can develop in its upper span as backpedalling begins. With rear
derailleur bikes the ratchet arm can have an upper jockey pulley that depresses
the upper chain during braking.